New Flyer XHE40 (New Flyer) – Traction Battery Problem (2023)
Hazard assessment based on recall description.
This AI-generated summary is provided for general informational purposes only and is derived from publicly available recall notices. It supplements but does not replace official agency classifications or safety instructions.
Check Your Product
According to the National Highway Traffic Safety Administration (NHTSA)
Product
2023 NEW FLYER XHE40
Brand
NEW FLYER
Lot Codes / Batch Numbers
Not specified in NHTSA notice. Check official source for details.
Products Sold
Model Year 2023
New Flyer of America, Inc. is recalling certain 2023 NEW FLYER XHE40 vehicles due to electrical system:propulsion system:traction battery issues. A battery module that overheats increases the risk of a fire..
Summary derived from NHTSA notice
Reason for Recall
As stated by NHTSA
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
Reported concern (NHTSA)
A battery module that overheats increases the risk of a fire.
Recommended Action
Per NHTSA guidance
New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.
Verify this information on the official source
For complete details and official instructions, check the National Highway Traffic Safety Administration (NHTSA) directly.
View official NHTSA recall noticePage updated: Jan 10, 2026